Engineering Solutions
from Concept to Production

Every successful battery system starts with engineering. Beam Global combines electrical, mechanical, software and thermal engineering under one team based in Broadview, Illinois, to develop battery systems that perform reliably in demanding real-world environments.

Our engineering process begins by understanding the customer’s application and needs, rather than forcing products into predefined designs. From cell selection and pack architecture to battery management systems, validation and manufacturing support, every stage is optimized to deliver the right balance of performance, safety, cost and lifecycle.

What We Do In-House

Engineering and manufacturing remain within the same Beam facility, reducing handoff risk between design and production.

Mechanical

enclosure, thermal design, mounting, vibration and shock, ingress protection.

Electrical

cell selection, series and parallel architecture, bus bar and current collector design, protection and connection strategy.

Battery management

hardware, monitoring and smart BMS development, including patented iBTM™ thermal control.

Test and validation

cycling, thermal, environmental and abuse testing.

Manufacturing

production in Broadview, Illinois, by the same organization that designed the pack.

End-to-End Engineering

Designed for Manufacturing

Developing advanced battery systems requires more than technical expertise. It requires practical experience, rigorous testing, and an understanding of how a product will actually be built and supported over time.
A pack that is elegant on screen and difficult to assemble repeatably is a problem that surfaces late and costs the most to fix. Designing and manufacturing inside the same organization is how that gets caught early.
Beam has designed and delivered packs from roughly 30 watt-hours to approximately 60 kilowatt-hours — across drone, defense, marine, aviation, robotics and stationary storage applications.

Electrical, mechanical and software engineering
Battery pack design and integration
Testing and validation
Manufacturing support
Engineering
OEM products
Commercial vehicles
Industrial equipment
Robotics
Defence systems
Energy infrastructure

Patented Technology

Beam Global develops advanced technologies that help batteries operate within their optimal temperature range across demanding operating conditions.

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Phase Change Composite (PCC™)

Excessive heat is one of the primary causes of battery degradation, reduced performance and thermal runaway events. Beam's expertise, including patented PCC™ technology used within Beam AllCell™, helps reduce thermal stress at the cell level while improving consistency across the battery pack.

Intelligent Battery Thermal Management (iBTM™)

As battery systems become larger and more powerful, thermal management becomes increasingly important. Organisations need solutions that not only maximise performance but also minimise operational risk.

Bring us the problem an off-the-shelf battery cannot solve

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